Sharpen Your Saw

Sharpen your saw is habit 7 of Stephen Covey's 7 habits of highly effective people..

Learning Modules for Lean Six Sigma Practitioners, Project Managers, and PMOs

     “Sharpen your saw” is the 7th habit identified in Stephen Covey’s book, The 7 Habits of Highly Effective People. In the book, Covey tells a story of someone walking in the woods who comes upon a logger busily sawing down a large tree. Several trees have already been felled nearby. The logger is sweating profusely in the heat, appears exhausted, and yet continues to work.

     Finally, the walker asks the logger about his chore. “Can’t talk … now,” the logger says, gasping between words. “Gotta … get these trees … cut down.”

     The walker politely suggests that perhaps the saw has become dull from overuse, and it might help to stop and sharpen it.

     “No time to … sharpen the saw,” replies the logger. “Too … busy  … cutting trees!”

     We’re probably not quite as stubborn about our chosen work as Covey’s allegorical logger. However, all of us need to look up from the tasks at hand from time to time and become aware of new, different, and better ways to perform the job.

     The message of the “Sharpen Your Saw” series is this. Take time for reflection and self-improvement, and to learn new things to help improve your professional and personal effectiveness. The ‘Sharpen Your Saw‘ posts each relate a Project Management or Lean Six Sigma tool or method that you can learn and apply today to make your projects run more smoothly.

Newest Learning Modules on Top

How one manufacturer used Lean Six Sigma to effect major improvement in production metrics rapidly, after a difficult new product start-up.

High level motion is absolutely required for riding in the Tour de France, but is a productivity killer in production and business processes.

Your project encounters an unexpected problem that blows up your schedule, creating massive NVA. Restore the project ‘flow’ using three process improvement techniques.

The PM, Buyer, and PCB Engineer use 3 program management tools to attack the component supply issue.

Work to eliminate the NVA of Unused Talent first. Then your entire team can expand their knowledge by tackling the other seven types of NVA.

Ops Director refuses to countenance Unused Talent NVA in her organization.

A survey of PMs reveals the kinds of problems they face while running their projects. Do these 3 recurring themes echo your experience?

Inexperienced PMs need support and coaching from their directors to develop their communication and influence skills.

Why is Inventory considered waste or NVA? From a lean six sigma perspective, it slows the creation of customer value. Here are some steps you can take to help hold the line.

Inventory is one of the 8 wastes of Lean.

Waiting NVA affects nearly every business process, slowing creation of customer value and piling on implicit costs. Don’t wait – address it now!

Waiting NVA - somewhere out there is the next piece of my workflow!

Learn to eliminate defects at the source, and to eliminate extra processing resulting either from defects (rework, reprocessing) or from causes such as collecting just-in-case data.

Process defects should all be this easy to find. 2 of the 8 Lean Wastes are Defects and Extra Processing.

PMs and teams focus on solving problems down to the root cause. Developing lasting Corrective Actions is the critical final step for high-performing teams.

PM Taylor C. and her team developing corrective action

Use Daily Stand-up with PDSA or Agile Kaizen to get your project status out of the RED and back to GREEN.

gantt - agile kaizen schedule recovery

Don’t only study what went awry. Good outcomes need to be understood too. Build them into your firm’s best PM practices.

Project core team conducting after action review

Your test strategy needs to do more than just flag defective units. For order of magnitude quality improvement, graduate from Find Defect, Fix Defect, to Root Cause, Corrective Action.

Network connections to unit under test

The key to schedule recovery is discovering the need early, and then taking the right actions quickly.

The PM and team work to implement their project schedule recovery plan at the gemba.

How driving higher quality leads to lower direct costs –
       You’re welcome, Ms. or Mr. Operations Director and CFO.

Business Unit PM consider the question, does higher quality cost more?

Set and monitor schedule milestones in a meaningful way, to keep your team, your manager, and your customer satisfied.

Project team reviewing schedule milestones

It’s a continuous improvement learning journey, not a quick-fix event. Some practical steps to keep your business on track.

Program Manager presenting lean six sigma results to senior leadership team. Silhouette.

Improve value to your customers. Focus on Value-Add (VA) activities, and cut out the 8 Non Value-Add (NVA) Lean Wastes.

Hamlet and skull statue.

Reports can lead you astray. Go to the Gemba – the place where work is done – if you can handle the truth. 

Production worker on the factory floor or gemba

Here’s a data-driven, fact-based method for getting to the root cause of many types of business problems.

PM Taylor C. discusses problem solving tools with remote team members.

To grow as a Program Manager, practice these four techniques and work to get better at them.

Program Manager and PMO discussing options for improvement projects.

A newly-promoted Program Manager faces the schedule planning challenge for the first time.

Project manager and team developing project schedule